Steel Forgings

Delivering steel forging excellence driven by manufacturing expertise

BRC produces steel forgings for applications requiring stringent control, supported by controlled material sourcing, high-capacity hydraulic forging presses, and disciplined manufacturing processes.

Our Production Capabilities

Melting and Pouring

Our foundry melts and refines raw materials using ladle refining and vacuum degassing furnace processes to achieve precise chemical composition. Molten steel is cast into ingots under controlled conditions, providing a stable material foundation and consistent quality for subsequent forging and heat treatment.

Main Equipment of Ingot Manufacturing Line
Equipment Name	Processing Capacity
Bottom Tapping Ladle	100t
Ladle Furnace	120t
Vacuum Degassing Furnace	120t
Argon Protective Casting	2t-70t
Vacuum Casting	70t-300t
Heat Treatment Furnace	8.0m x 3.5m x 3.5m (L x B x H)

Forging and Heat Treatment

Following ingot production, BRC forges the material using controlled compressive forces to achieve the required component geometry and internal structure. Post-forging heat treatment processes, including normalising, quenching, tempering, and annealing, are then applied to develop the specified mechanical properties in line with application requirements.

Main Equipment of Forging Production Line
Equipment Name	Processing Capacity
Pre-heating Furnace	16.0m x 5.5m x 4.5m (L x B x H)
3,150t Hydraulic Free Forging Machine	Max Diameter: 2m Max Length: 6m
6,300t Hydraulic Free Forging Machine	Max Diameter: 3m Max Length: 15m
12,500t Hydraulic Free Forging Machine	Max Diameter: 6m Max Length: 20m
Heat Treatment Furnace	16.0m x 4.5m x 3.5m (L x B x H)
Water Quenching Tank	15.0m x 6.0m x 6.5m (L x B x H)
Special Medium Quenching Tank	15.0m x 4.0m x 6.5m (L x B x H)

Finish Machining

After heat treatment, forged components undergo finish machining to achieve final dimensional tolerances and surface finish requirements. Operations such as turning, milling, drilling, and grinding are carried out, followed by inspection to confirm compliance with design specifications.

Main Equipment of Finish Machining Centre
Equipment Name	Processing Capacity
Saw	Max Diameter: 2.5m Max Width: 4.0m
Vertical Lathe	Max Diameter: 6.3m Max Height: 5.2m
Horizontal Lathe	Max Diameter: 3.5m Max Length: 18.0m
Deep Hole Boring	Max Diameter: 3m Max Length: 12m
Milling Machine	Max Width: 4.0m Max Length: 8.0m Max Thickness: 2.5m
Floor Boring and Milling	Max Length: 8.8m Max Height: 3.0m
Heavy CNC Floor Boring Machine	Max boring shaft diameter: 200mm Max machining height: 4m Max machining length: 8m Max machining width: 2.4m Max workpiece weight: 120t
Heavy CNC Horizontal Lathe	Max rotation diameter: 3.5m Max machining diameter: 3m Max workpiece length: 14m Max workpiece weight: 100t

Testing and Inspection

BRC conducts non-destructive inspection and testing throughout the production process to verify material integrity and dimensional compliance. Intermediate testing and dimensional inspections are performed after rough machining to identify potential issues early, followed by final inspection after finish machining.

All inspections are carried out by certified Level II and Level III NDT inspectors, providing assurance of compliance with customer requirements and applicable international standards.